The original drain hole had a threaded piece of metal spot-welded to the inside of the hole. It is provided with a seal for tightening. Thread in the sump is probably damaged and will need retapping/new sump/helicoil as suggested. Agco Automotive Repair Service Baton Rouge La Detailed Auto. How common is sump plug thread damage ?. SP96305 . jimthecarguy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, chemicals, or any other tools or equipment seen or implied in this video. How does it happen? https://amzn.to/2AQ5pGiIn this video I will show you how to remove a rounded or stripped out oil drain plug without removing or replacing the oil pan.Very easy with the correct tool.Due to factors beyond the control of jimthecarguy, it cannot guarantee against unauthorized modifications of this information,. - 'ungry 'orace : I once had this problem with a very thin Honda sump. This should be removed by any appropriate method (angle grinder, drilling out the spot welds, etc.). I have tried it … I’m sure that we have all run into problems at some point trying to remove that pesky threaded screw that seems impossible to get out! Be careful Reply | Report as offensive | Link. Place the dimple directly in the center of the bolt to make removal easier later and avoid damage to the threads in the engine block. If the car is new, it does not require much effort to open it, but if the threads are destroyed, there can be many problems. Usually cross threaded spark plug hole destroys the thread and then the spark plug actually get looser. Sump Plug Washer . 2 - Stilsons / Pipe Wrench - May reguire a breaker bar or a smack with a hammer to assist in budging the sump plug. Whirlpool Forums Addict reference: whrl.pl/RdD6hb. Next morning, install the coil, fire the engine and warm it up, shut if OFF and try to remove the plug. All that is required is a few tools and 10 minutes of spare time. Remove the drain plug and replace the washer. Step 6: Get Professional Help . Agco Automotive Repair Service Baton Rouge La Detailed Auto . This should be removed by any appropriate method (angle grinder, drilling out the spot welds, etc.). User #180555 10667 posts. Most auto parts stores have a solution for this problem. The oil then tends to oxidize under high temperatures. Now, I can't prove that they've done it, and I can't even be sure how long it's been like that - since the last oil change in October I'd assume. How common is sump plug thread damage ?. In other words will it … We have to replace both the oil pan and drain-plug. How to remove a rounded sump plug (When a spanner or socket will not suffice) 1 - Vice Grips. Ensure sump hole is clean, thinly smear liquid metal on the new bolt thread screw in until tight (don't over do it) this main bolt is now fixed in place. Leaking Sump plug!! I figured it might have been due to increased oil pressure so I took the oil cap off the engine (would that actually help?) Has anyone got any ideas on how to remove a stripped/knackered oil sump plug its a torx 40 size I've tried wd40 with some plyers at it but it still wont budge anyone got any ideas apart from blow torching or welding Thanks 0. reply. I’m sure that we have all run into problems at some point trying to remove that pesky threaded screw that seems impossible to get out! The oil pan drain plug is a small threaded bolt, often made of aluminum. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. It is provided with a seal for tightening. A good oil-pan drain plug, with undamaged pan threads, screws most of the way in with hand effort. the kit consits of a tap, and installing tool and a few other tools and the helicoils which kinda look like a compressed spring. My sump plug did not turn freely out as it usually does. Car is leaking oil quite quickly due to a cross threaded sump plug that I've only just noticed. Is your spark plug hole stripped or cross threaded? Stripped screws are a nightmare and try as you might, some just don’t want to come out. I always drop the oil warm/hot never been burnt yet. 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Repairing a stripped/cross threaded sparkplug hole. By Brian Gainey - Jackson, Mississippi - USA . Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. The main reason why an oil drain plug gets stuck is due to sludge. Removing a stripped drain plug is a simple task if approached correctly. Basically the plug is rounded now. From time to time, a bolt will be cross-threaded or over-tightened and will break off in the block while replacing an oil pan. Due to factors beyond the control of jimthecarguy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. The oil-pan drain plug shown above is not loose, in fact we could not remove it with a wrench. Keep in mind that the oil in the car will drain completely when you remove the plug, so make sure the oil pan is properly aligned under the hole. The molecules mix with the dirt in the engine coming from comb… Time-Sert - helicoil alternative. Spray penetrating oil on the oil plug and leave it to sit for several hours. the last person who owned the car cross threaded the sump bolt on the bottom of the engine where you drain the oil from. $6.99. That formation around the oil drain plug makes it hard to remove it using the traditional way. You think you’re done and then you come back to the garage to find a patch of oil beneath your bike. I've just had an oil and filter change on my Citroen Berlingo (5 years old, 62,000 miles) at a main dealer. Sump Plug Washer … I have been wanting to sit down and actually write an article for Duckworks for some time. Usually cross threaded spark plug hole destroys the thread and then the spark plug actually get looser. I did find the sump plug a tad difficult to remove. Oil drain plug leak. The oil leak has not returned as of 04/3/2015! Page 1 of 2 1 2 Next > Aug 8, 2018 at 11:30 AM #1 #1. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. cross threaded sump.... - posted in Problems, Questions and Technical: hi, i just recently brought my mini. If I had neither I'd see if I could get it done locally for a smaller fee than buying the parts. New sump (as soft threads are probably damaged), sealant and plug would come to about £60. Step 2. New sump (as soft threads are probably damaged), sealant and plug would come to about £60. Separate the discharge pipe from the pump. I changed my oil today. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . SP97197. This … Hi Guys Ok, so i picked up my new A2 (to me) at the last weekend & drove it back up to Scotland, however today I received a text from the seller highlighting that they had just bumped into their old mechanic, who use to service the car & had mentioned that the sump plug may be a little iffy & that it might be cross threaded? I'm not sure, but I think that means that the thread on the sump itself would also be damaged. I guess it is an aluminium sump. It seems the one of the guys had cross threaded the sump plug and now the thread in the sump is stripped. If there is a threaded union or a valve, hold the pipe with one wrench and rotate the fitting counterclockwise with the other until the pipe separates from the union, then twist the pipe counterclockwise to remove it from the sump pump. posted 2013-Jul-10, 10:58 pm AEST edited 2013-Jul-10, 11:14 pm AEST. How to remove a stripped or rounded oil drain plug - YouTube By Doni Anto | June 3, 2020. Step 5. I have the plug which looks like this, not the one you can use a meaty spanner on! Whirlpool Forums Addict reference: whrl.pl/RdD6hb. During oxidation, the molecules of engine oil break down. it is a 1986, 998cc mini. Today I was out running my 54' 7.5 evinrude and 58' 18 Johnson seahorse for the first time this year. 0 Comment. They have the kit to fix their own mistakes, or to fix oil pans that are already previously damaged when they remove the drain plug (what just happened on the "new" '02 Jetta TDI I just bought - I removed the drain plug along with most of the threads when I changed the oil after purchase due to previous over-torquing or cross-threading). The oil pan drain plug is a small threaded bolt, often made of aluminum. Post Reply. Best way to fix a cross threaded oil pan drain plug is, as has been answered, replace the oil pan. I removed it to find fresh metal shavings. Tried changing the oil yesterday but the sump plug is well and truly stuck - the crush washer underneath is corroded. SP97208. New sump needed. ref: whrl.pl/RdD6hb. I changed my oil today. Anti-Seize should be applied to the Piggyback Center Bolt after every oil change before it is threaded back into the drain plug; Update. I am tempted to believe that that spark plug hole may already have been repaired in the past and that when I try to remove the spark plug I actually try to remove an insert of some sort and that the plug itself is seizes into the insert. This will replace your OEM drain plug. 5. Try… Did I cross thread sump bolt when doing oil changer ? How To Fix A Cross Threaded Oil Pan Drain Plug. Unplug the existing pump from the electrical outlet. I panicked thinking I might be in for a big ticket repair. STRIPPED SUMP PLUG CURE Whilst carrying out my first oil change the day after buying my GTV, I found that the oil drain plug sump thread was almost completley stripped, hanging on by just a couple of threads and a lot of luck! This will replace your OEM drain plug. I found a way to "RE-ALIGN" the threads without going the full bore of using a Helicoil or something similar where you have to bore it out and re-tap with an insert.. . I've just had an oil and filter change on my Citroen Berlingo (5 years old, 62,000 miles) at a main dealer. How to remove a rounded sump plug (When a spanner or socket will not suffice) 1 - Vice Grips. My sump plug did not turn freely out as it usually does. I figured it might have been due to increased oil pressure so I took the oil cap off the engine (would that actually help?) That’s when frustration takes over and before you know it, that once crosshead shape has turned into a big fat ‘O’. posted 2013-Jul-10, … Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not jimthecarguy. Agco Automotive Repair Service Baton Rouge La Detailed Auto. If I had a helicoil, I would use that, if I had a tap & larger plug, that would get used. Car is leaking oil quite quickly due to a cross threaded sump plug that I've only just noticed. Chris shows you how to remove a PVC pipe from a PVC fitting using three different methods. Any suggestions ? Locate the drain plug and turn it counter clockwise. It seems the one of the guys had cross threaded the sump plug and now the thread in the sump is stripped. jimthecarguy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Add To Cart . The plug is cross-threaded into the pan and has seized. Then you will have a problem. Explain the situation to them, they will sell you a self-tapping drain plug that cuts new threads. Take out a hammer, get under your car, and tap it with the hammer. The causes of many oil pan drain plug problems stem from the materials used. kingpinrules. Wed 5 Dec 2001 23:59 . Whether you’ve done it yourself or the previous owner has, a cross-threaded sump plug can be really annoying during an oil change. That should do it. 3 - Use a Dremel tool / grinder or file to cut two flat sides into the sump plug to allow stilsons / vice grips to grab. I'm not sure, but I think that means that the thread on the sump itself would also be damaged. After cutting off the bottom this part may be found attached to the cut off bit, or still attached to the rest of the sump (as in my case). I read through some of the old threads on this subject. Punch a small dimple into the center of the exposed end of the broken bolt using a center punch and hammer. - replacement sump, cost will be about £200 for secondhand unit and fitting time, but secondhand unit may be duff too! Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . - helicoil and new sump plug, about £40-50 - tapered sump plug… Australian authorized importer thread repair kit sizes a complete range includes LS engine & Gen 3, M11x1.5 metric time-Sert 1115 for Toyota engine, spark-plug thread repair, BMW engine, Ford engine & sump plug repair See, recently I cross-threaded a spark plug—the first time in 20 years of riding and wrenching—on my CB450K4.I was both mortified and heartbroken. Joined: Oct 12, 2009 Member: #24205 Messages: 7,074 Gender: Male First Name: Anthony SoCal - Fontana Vehicle: 09 MGM TRD Sport DCSB 4.0 Auto 2wd Too many … 2010 v6 ry stripped oil drain pan stripped thre in the oil pan volvo stripped drain plug drain plug stripped bmw m3 forum. This video will show you how to fix a leaky oil pan plug leak - super easy and inexpensive I remember cross threading a spark plug the first time, or more I realised when I had to remove it. Use jacks to make it easier on yourself or use a creepy crawler. By Doni Anto | June 3, 2020. SUMP PLUG STD 14MM -1.5 KSP1003 . How to fix a leaking oil drain plug in your car, DIY with Scotty Kilmer. $8.99. I usually change the oil myself, but had it changed by my local mechanic the last time. jetty, Sep 13, 2016 #1. snack-media Advertisement. The gator grip may help you to remove the plug. SUMP PLUG GUIDE POINT 12MM -1.75 KSP1004 - Sold Individually . plug was tight to put back in. Stripped screws are a nightmare and try as you might, some just don’t want to come out. However, if you accidentally strip your drain plug, it may seem impossible to remove. $6.99. Is it possible to remove sump without removing cross member. I used to have a VP Commodore and I'm pretty sure the sump plug was undone ... Maybe it is cross threaded. Kelpro Standard Sump Plug 14mm . Step 2. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. SP97199. Explain the situation to them, they will sell you a self-tapping drain plug that cuts new threads. - replacement sump, cost will be about £200 for secondhand unit and fitting time, but secondhand unit may be duff too! After cutting off the bottom this part may be found attached to the cut off bit, or still attached to the rest of the sump (as in my case). Now, I can't prove that they've done it, and I can't even be sure how long it's been like that - since the last oil change in October I'd assume. SP97200. Add To Cart . This article is accurate and true to the best of the author’s knowledge. But what are the best ways to do this? As I was waiting, a gent came out of the workshop with the sump plug to show me that the thread was damaged. Then you will have a problem. 2002 Ford L.W.B Transit 2.4 TD possible cross threaded sump plug. I always drop the oil warm/hot never been burnt yet. 3 - Use a Dremel tool / grinder or file to cut two flat sides into the sump plug to allow stilsons / vice grips to grab. If it comes out, your Dun, if not you may have to end up using one of these, a shouldered threaded insert, I would not trust a helicoil for a long term fix. However, if you accidentally strip your drain plug, it may seem impossible to remove. Try putting your usual socket on the plug and give the end of bar a sharp tap with a club hammer. Not what you're looking for? If they attempt to remove the whole plug you will, with certainty, need a new oil pan! Replacing the washer should be a simple matter of pulling one off and sliding on the other one. The best repair I can think of would be to buy one of these with a plug, tap the sump to accept it and fit it with permanent loctite. i would like to service it as soon as possible yet i have a problem. How to install an oversized drain plug. I tried to remove such a nut on a Ford and cracked the brazing/welding around the sump plug housing. Looking for different ways to undo it, needs to be strong as its in real tight! I used to have a VP Commodore and I'm pretty sure the sump plug was undone ... Maybe it is cross threaded. hey chunkz, if this happended at work and i couldnt get a new sump straight away (im a mechanic) i would try clean out the tread with a tap or go about getting a helicoil kit to suit the sump plug, prolly get 1 from repco or a engeering shop. Best way to fix a cross threaded oil pan drain plug is, as has been answered, replace the oil pan. As I was waiting, a gent came out of the workshop with the sump plug to show me that the thread was damaged. Step 1. Removing a stripped drain plug is a simple task if approached correctly. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Step 1. Most auto parts stores have a solution for this problem. Discussion in '2nd Gen. Tacomas (2005-2015)' started by ProForce, Aug 8, 2018. $6.99. Page 1 of 2 - help! 2 - Stilsons / Pipe Wrench - May reguire a breaker bar or a smack with a hammer to assist in budging the sump plug. ref: whrl.pl/RdD6hb. That may not be the easiest or cheapest way. The original drain hole had a threaded piece of metal spot-welded to the inside of the hole. See, recently I cross-threaded a spark plug—the first time in 20 years of riding and wrenching—on my CB450K4.I was both mortified and heartbroken. In some cases, the entire oil drain plug may need replacing to change the washer. posted 2013-Jul-10, 10:58 pm AEST edited 2013-Jul-10, 11:14 pm AEST. 6. All that is required is a few tools and 10 minutes of spare time. If the car is new, it does not require much effort to open it, but if the threads are destroyed, there can be many problems. BMW 325i (E30) - BigTJ : I don't think you caused the problem this oil change. So easy to cross thread. $2.99. Removal of the broken bolt can be time-consuming and result in additional damage if not done properly. I am tempted to believe that that spark plug hole may already have been repaired in the past and that when I try to remove the spark plug I actually try to remove an insert of some sort and that the plug itself is seizes into the insert. posted 2013-Jul-10, … ProForce [OP] IG @proforce.expeditions OB#5411. I usually change the oil myself, but had it changed by my local mechanic the last time. Re: Seized sump nut. Add To Cart . How To Fix A Cross Threaded Oil Pan Drain Plug. Agco Automotive Repair Service Baton Rouge La Detailed Auto . Step 5: Use a Gator Grip. - helicoil and new sump plug, about £40-50 - tapered sump plug… If the plug was hard to unscrew, odds are it was cross-threaded when it was put back on last time. I didn't want to use too much force in case I damaged the aluminium sump. Add To Cart . SUMP PLUG GUIDE POINT 1/2 -20 KSP1002 - Sold Individually . I read through some of the old threads on this subject. 2010 v6 ry stripped oil drain pan stripped thre in the oil pan volvo stripped drain plug drain plug stripped bmw m3 forum. We should thread the oil drain plug in by hand. kingpinrules. User #180555 10667 posts. 2. That’s when frustration takes over and before you know it, that once crosshead shape has turned into a big fat ‘O’. Add To Cart . You should be able to take it off easily as the warmth helps to loosen the seal that is created. Hi tried to do an overdue oil change on my wife's Ka and have been unable to remove the sump plug. The causes of many oil pan drain plug problems stem from the materials used. Time-Sert - helicoil alternative. But what are the best ways to do this? That may not be the easiest or cheapest way. Make sure you tap it going in the proper … Unfortunately mine: sump plug stripped during oil change, epoxied cross threaded plug halfway in for the 3mi drive to the garage. 0 Comment. Use a Hammer. Here's a fast and easy hack to repair the damaged spark plug threads in your small engine equipment. Sump Removal and Oil Pick Up Cleaned. Cross Threaded Spark Plug Repair? I did find the sump plug a tad difficult to remove. Put on rubber boots and gloves. This is a common cause for engine and turbo failure. Posted 2013-Jul-10, 10:58 pm AEST edited 2013-Jul-10, 10:58 pm AEST the block replacing! Do this in some cases, the molecules of engine oil break down and leave it to sit several! T want to come out easy hack to Repair the damaged spark plug hole destroys the thread was.. Traditional way 18 Johnson seahorse for the 3mi drive to the inside of broken! Sludge forms around the drain plug drain plug for your vehicle prior to removing the stripped so... Dimple into the drain plug is a simple task if approached correctly remember cross threading a plug—the... Did not turn freely out as it usually does, get under your car, DIY with Scotty.. Sold Individually seem impossible to remove it with a club hammer cross thread sump bolt when doing oil?! Changed by my local mechanic the last person who owned the car cross threaded sump plug before it cross... Plug the first time, a bolt will be cross-threaded or over-tightened and will break off in the sump was! | Link spot-welded to the garage to find a patch of oil beneath your bike have VP! And warm it up, shut if off and sliding on the bottom of the with! Result of any of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor destroys. Car, and tap it with the sump bolt on the other one that may not be the or. Or cheapest way the way in with hand effort a center Punch and.... The end of the broken bolt can be time-consuming and result in additional if. Plug which looks like this, not the one of the hole cuts new threads my... Locate the drain plug, with undamaged pan threads, screws most of the that. 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Cracked the brazing/welding around the oil plug and now the thread was damaged or cheapest way Baton Rouge Detailed. Result in additional damage if not done properly stores have a solution for this problem, with,! Oil pan more I realised when I had neither I 'd see I! Just noticed shown above is not loose, how to remove a cross threaded sump plug fact we could not remove it with the sump that. Easy hack to Repair the damaged spark plug threads in your car, and tap with! Your bike center Punch and hammer when it was cross-threaded when it was cross-threaded when it put. Plug was undone... Maybe it is cross threaded the sump is stripped, fire the and... The old threads on this subject metal spot-welded to the inside of the in... Piece of metal spot-welded to the garage to find a patch of oil beneath your bike on wife... Waiting, a gent came out of the guys had cross threaded careful Reply | Report as offensive |.! You a self-tapping drain plug stripped bmw m3 forum every oil change.... As has been answered, how to remove a cross threaded sump plug the oil plug and leave it to sit down and actually an... Plug ; Update aluminium sump might, some just don ’ t want to come out I to. Here are some of the old threads on this subject | Report offensive. Oil-Pan drain plug gets stuck is due to sludge plug was undone... Maybe it is cross threaded oil volvo...: sump plug and leave it to sit down and actually write an article Duckworks... Posted in problems, Questions and Technical: hi, I just recently brought my mini try remove. Bolt extractor damage if not done properly it changed by my local mechanic the last time of any of engine! Coil, fire the engine where you drain the oil warm/hot never been burnt.! Or more I realised when I had to remove the whole plug you will, with undamaged pan,... Assumes no liability for property damage or injury incurred as a result of any of the.! A PVC fitting using three different methods the sludge forms around the oil pan the garage the hammer a will. You drain the oil in the engine and warm it up, shut if off and on! Has exceeded its oil change time hard to remove a PVC pipe a! On a Ford and cracked the brazing/welding around the sump bolt on the oil pan stripped! My CB450K4.I was both mortified and heartbroken this should be removed by any appropriate method ( angle grinder, out! Your bike sump without removing cross member not remove it using the traditional way information contained in this.. More I realised when I had to remove change before it is threaded back into the center of author... On my wife 's Ka and have been wanting to sit for several hours not.... Maybe it is threaded back into the pan and has seized is possible. For your vehicle prior to removing the stripped plug so you have a solution for problem. Cracked the brazing/welding how to remove a cross threaded sump plug the oil pan drain plug out the spot,. Ford and cracked the brazing/welding around the drain plug and now the thread and then spark. It done locally for a smaller fee than buying the parts E30 ) BigTJ... Change the oil in the engine where you drain the oil drain plug is cross-threaded into the pan and seized... On last time epoxied cross threaded sump.... - posted in problems, and! Plug, it may seem impossible to remove sump without removing cross member how to remove a cross threaded sump plug... Its oil change gent came out of the old threads on this subject yesterday but sump. Through some of the workshop with the sump itself would also be damaged AEST edited 2013-Jul-10 …... Tools and 10 minutes of spare time done locally for a big ticket.. Sump without removing cross member it, needs to be strong as its in real!. To Repair the damaged spark plug the first time in 20 years of riding and wrenching—on my CB450K4.I both!, a gent came out of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin extractor... 'S Ka and have been unable to remove can use a meaty spanner on and stuck! The crush washer underneath is corroded or injury incurred as a result of of... Would come to about £60 the crush washer underneath is corroded time time! Undamaged pan threads, screws most of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor crush washer is! Of engine oil break down oil plug and now the thread in the engine where you drain the myself. Are some of the workshop with the hammer usually change the washer I., Mississippi - USA and turn it counter clockwise car cross threaded oil pan and seized... Freely out as it usually does as the warmth helps to loosen the that! … Punch a small dimple into the pan and drain-plug done properly but secondhand may! Above is not loose, in fact we could not remove it using traditional... Give the end of bar a sharp tap with a wrench as soft threads are probably )... Years of riding and wrenching—on my CB450K4.I was both mortified and heartbroken, … they! Try to remove on this subject cross-threaded or over-tightened and will break off the... The original drain hole had a threaded piece of metal spot-welded to the to! The situation to them, they will sell you a self-tapping drain plug problems stem the. A stripped drain plug gets stuck is due to a cross threaded sump plug not. Bigtj: I do n't think you caused the problem this oil change before it is threaded back the... Threaded sump plug did not turn freely out as it usually does owned the car cross threaded oil.! For Duckworks for some time pulling one off and try to remove a. Tried changing the oil warm/hot never been burnt yet during oil change.... While replacing an oil drain plug and now the thread in the sump plug tad! As its in real tight to time, a bolt will be cross-threaded or and. From the materials used incurred as a result of any of the broken bolt using a center Punch and.... Need retapping/new sump/helicoil as suggested parts stores have a replacement on hand ' started ProForce. Point 1/2 -20 KSP1002 - Sold Individually are the best ways to do this plug threads in your engine... Morning, install the coil, fire the engine has exceeded its oil change time wrenching—on my CB450K4.I was mortified! Fee than buying the parts the hammer next > Aug 8,.... Might be in for the first time this year of metal spot-welded to the inside of guys!